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E-Waste Digital Calculator Using 7-Segment Displays

March 06, 2025 Umayanga 0 comments
Binary Adder Calculator – First Year Electronics Project
First Year · Second Semester · Electronics Lab

Binary Adder
Calculator

PROJECT TYPE: Digital Logic Circuit  ·  COMPONENTS: E-Waste Recycled  ·  MAX OUTPUT: 198

Introduction

A digital calculator built from recycled electronic components (E-waste). The system adds two numbers and displays the result on three 7-segment displays.

Using binary counters, digital adder ICs, and display drivers, this project demonstrates practical digital arithmetic while promoting sustainable electronics engineering.

Completed during the First Year – Second Semester Electronics Laboratory.

Project Photo

Project Overview

The calculator generates two numbers via binary counters, adds them through binary adder ICs, converts the result to decimal digits, and drives 7-segment displays for output.

Binary AdditionHardware-level digital arithmetic
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3× 7-Segment DisplaysDecimal result output
♻️
E-Waste ComponentsSalvaged from old boards
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Max Value: 198Full 8-bit result range
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4029 CountersGenerates input numbers 0–99
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Custom PCBStable, compact design

System Block Diagram

System Block Diagram
System Diagram

Hardware Components

Component Function
4029 Counter ICGenerates input numbers (0 to 99)
74283 Binary Adder ICPerforms 4-bit binary addition
7511 Display DriverDrives 7-segment display segments
7-Segment DisplaysDisplays final decimal output
AND / OR Logic GatesBinary to decimal conversion logic
Recycled ComponentsICs, resistors, caps from E-waste boards

Circuit Design

STAGE 01 Number Generation — Counters

Two 4029 counter ICs generate the input numbers, each capable of counting from 0 to 99. Their binary outputs feed directly into the addition circuit as the two operands.

STAGE 02 Binary Addition — 74283 Adders

Two 74283 4-bit binary adder ICs are cascaded to produce an 8-bit result, covering the full sum range of the two counter inputs.

Binary Addition Circuit
STAGE 03 Binary to Decimal Conversion

The 8-bit binary sum is converted to three decimal digits using AND gates, OR gates, and additional adder circuits — producing BCD values suitable for driving the 7511 display driver ICs.

Binary to Decimal Conversion Circuit

PCB Design

To improve stability and compactness, the full circuit was transferred onto a custom-designed PCB.

Custom PCB Board

E-Waste Component Collection

ICs, resistors, capacitors, and displays were salvaged from discarded electronics, reducing e-waste and demonstrating sustainable engineering practice.

Project Demonstration

0:00
Video ended
Video demonstration — Binary addition on 7-segment displays

Final Output

The completed circuit performs binary addition of two numbers and shows the decimal result across three 7-segment displays.

000 → 198
display range (decimal)
Final build
Final build 2
Display close-up
PCB assembly
Wiring
Testing
Circuit detail
Completed board
Night build session

What I Learned

Binary addition using hardware circuits
Working principles of digital counters
Interfacing 7-segment displays
Digital logic with TTL ICs
PCB assembly and troubleshooting
Reusing electronic waste components